Gravity Die Casting Market Size
| Study Period | 2019-2029 |
| Market Size (2024) | USD 25.43 Billion |
| Market Size (2029) | USD 30.72 Billion |
| CAGR (2024 - 2029) | 3.79 % |
| Fastest Growing Market | Asia Pacific |
| Largest Market | Asia-Pacific |
Major Players
*Disclaimer: Major Players sorted in no particular order |
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Gravity Die Casting Market Analysis
The Gravity Die Casting Market size is estimated at USD 25.43 billion in 2024, and is expected to reach USD 30.72 billion by 2029, growing at a CAGR of 3.79% during the forecast period (2024-2029).
Gravity-die casting is one of the oldest methods of die casting. This die-casting process is used to create accurately dimensioned, finely defined, smooth, or textured surface metal parts. The fundamental benefit of gravity die casting is its fast-manufacturing speed. The reusable die tooling enables the production of hundreds of castings per day. High-definition parts reduce machining costs, while higher surface finish saves finishing expenses.
Due to its high thermal conductivity, the electrical and electronics industry is likely to see an increase in demand for aluminum die-casting parts during the forecast period. Die-casting machinery is in high demand as a result of the automotive industry's growing preference for lightweight metals and rising automobile sales.
Over the long term, the market is anticipated to benefit from the development of renewable power generation and the rapid expansion of the consumer electronics, computers, and communication industries.
With the development of new technologies, automotive parts have seen advancement and innovation in recent years. Among them, auto component manufacturing using lightweight materials has received national attention. In addition, automakers are using lightweight non-ferrous metals to reduce the weight of vehicles as a result of CAFE standards and EPA policies to reduce automobile emissions and improve fuel economy. As a result, the former automotive market is witnessing a significant boost from the use of die-cast parts to reduce weight.
Gravity Die Casting Market Trends
Automotive Industry is Expected Capture Major Market Share
Gravity die casting is a standard process for manufacturing some high-integrity automotive parts. This process produces fine-grained and dense structures with attractive mechanical properties, due to the fast and oriented hardening of the melts in permanent metal molds, which makes it ideal for components like engine-related parts.
But the trend away from the combustion engine toward alternatives like electric powered vehicles has inevitable effects on the demand for die-casted parts. For instance, while a combustion engine contains approximately 200 casted parts, only around 25, i.e., one tenth of them, are needed for an electrical drivetrain.
Factors such as lowering carbon emissions increased government initiatives to promote the usage of lighter vehicles, and rapid development of technology in automotive die-casting machines are anticipated to boost demand in the market.
Driven by ecological and economic requirements, the global automotive industry has been creating new body-in-white designs in which structural die-cast components help significantly reduce weight. Moreover, the production of die-cast structural components has increased even more due to incorporating functions into the castings, new aluminum alloy concepts, and new component design trends. Moreover, growing vehicle sales, not only in the passenger car segment but also for commercial vehicles, are expected to support the market’s growth.
The automotive industry consumes over 60% of the cast products used worldwide. Thereby, considering the growth opportunities associated with the automobile and transportation industry, several players in the market are focusing on manufacturing plant expansion. For instance,
- November, 2022: General Motors announced an investment of USD 45 million in expanding its aluminum die-casting foundry in Bedford, Indiana, to feed two metro Detroit assembly plants that will produce electric vehicles.
- August, 2022: Stellantis announced an investment of USD 14 million in the Kokomo casting plant. The investment at the Casting Plant will be used to convert existing die-cast machines and cells for 1.6-liter, I-4 turbocharged units with direct fuel injection and flexibility for hybrid-electric vehicle (HEV) applications.
This method also gives better tolerances and surface finish than other methods, like sand casting. Hence, it represents a proven technology to produce fairly large batch quantities of the order of 1,000 to 10,000. But tooling costs vary and are generally higher than the sand-casting method.
Hence, manufacturers are expected to revamp their portfolio to the changing market conditions, which is expected to drive the market over the forecast period.
Asia-Pacific Dominates the Market
The Asia-Pacific region is witnessing rapid industrialization, driven by increasing investments in manufacturing and infrastructure development. This is expected to create new opportunities for the gravity die-casting market, as several industries such as aerospace, defense, and construction are expected to witness significant growth in the region.
The Asia-Pacific region is the biggest and fastest-growing market for gravity die casting because of a number of factors, like the growing demand for lightweight components, rising disposable incomes, and a growing emphasis on energy efficiency and sustainability.
The gravity die-casting market in the Asia-Pacific region is largely driven by China, the largest automotive market in the world. Gravity die-casting is expected to be in high demand in China as a result of the government's efforts to encourage the use of lightweight and energy-efficient components. Also, the rising reception of electric vehicles in China is supposed to set out new open doors for the market.
Due to rising disposable incomes and an increasing focus on fuel efficiency, India, another significant market in the Asia-Pacific region, is experiencing a growing demand for lightweight components. Gravity die casting is expected to be in high demand in India as a result of the government's efforts to encourage the use of lightweight and energy-efficient components. Additionally, the market is anticipated to benefit from the rising popularity of electric vehicles in India.
Significant demand for automobiles also led to the emergence of more original equipment and auto components manufacturers. As a result, India developed expertise in automobiles and auto components, which helped boost the demand for Indian die-casted auto components, propelling the market growth.
As per the Automobile Component Manufacturers Association (ACMA) forecast, auto component exports from India is expected to reach USD 30 Billion by 2026. The auto component industry is projected to record USD 200 Billion in revenue by 2026.
The region is seeing substantial technological advancements, which are projected to increase the usage of gravity die casting. Developments in materials science, design software, and automation technologies are predicted to increase gravity die casting efficiency and quality, making it more appealing to a variety of sectors.
Gravity Die Casting Industry Overview
Some of the major players in the market include Rockman Industries, Endurance Group, Minda Corporation, Hitachi Metals, Georg Fischer Limited, MAN Group (Alucast), Zollern GmbH, , Esko Die Casting, and CIE Automotive. Key players in the market are expanding their production capacity to cater to the increased demand. For instance,
- June 2023, Chinese automotive supplier Asiaway Automotive Components inaugurated the first phase of its new plant in San Luis Potosí, Mexico with an investment of USD 41.4 million. The Tier 2 supplier produces aluminum and zinc automotive components using the die-casting process (HPDC 125T - 6600T), CNC, machining, cleaning, testing, assembly, warehousing and distribution to various Tier 1 companies in San Luis Potosí and throughout northern Mexico.
- September 2023, Polestones, an auto brand jointly established by Rox Motor Tech Co., Ltd. and Beijing Automobile Works, announced that it received a USD 1 billion strategic investment from Shandong Weiqiao Pioneering Group. The funds will be used for all-aluminum vehicle body R&D, integrated die casting technologies, and a short-process intelligent manufacturing plant project.
- May, 2022: GF Casting Solutions, a branch of GF, Schaffhausen (Switzerland), said that it will use its experience to improve the development of electric car parts and components (EVs). The company is able to create goods that satisfy the demands of its clients by cooperating with them from the early design and conceptual phases. In a cooperative development phase, GF Casting Solutions created a lightweight die-cast battery housing for Renault's two hybrid models. The enclosure is built of an aluminum alloy, which allows for great functional integration and an integrated cooling circuit.
Gravity Die Casting Market Leaders
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Hitachi Metals Ltd
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Endurance Technologies
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Georg Fischer AG
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Rockman Industries
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CIE Automotive
*Disclaimer: Major Players sorted in no particular order
Gravity Die Casting Market News
- September 2023, Ryobi Limited announced that it has placed an order with UBE Machinery Corporation, Ltd., an industrial machinery making subsidiary of UBE Corporation, for an ultra-large die casting machine for giga casting. Ryobi will install the die casting machine at its Kikugawa Plant (Kikugawa City, Shizuoka Prefecture) and start making prototypes of ultra-large die-cast products around March 2025.
- In May 2023, Rico Industries, India announced the scheme of amalgamation for the merger of various component manufacturing companies in the country under one umbrella to design and manufacture die-casting auto parts for motor vehicles and their respective propulsion engines including electric motors and internal combustion engines.
- January, 2023: GF Casting Solutions, a branch of GF, announced the opening of a new machining centre, Europe's largest moulding box with an automated iron casting moulding line, allowing the site to increase its value chain and handle client orders more effectively. Because of its capacity to create ready-to-mount cast components and send them straight to the client, the site will be able to position itself as a full-package supplier with the new 5-axis machining centre GF Mill E 1900 U ST. The facility also intended to purchase a second machine and perform the activity in three shifts in the future. The products of GF Casting Solutions Leipzig are utilised in a variety of applications, including commercial and off-highway vehicles.
- September, 2022: DGS Druckguss Systeme s.r.o., which manufactures aluminium and magnesium alloy die castings for the automobile sector, has begun operations in the Frdlant facility, according to the city of Frdlant. DGS Druckguss Systeme is prepared to develop the second phase of the complex in two to three years.
- May, 2022: KS HUAYU AluTech GmbH, a 50:50 joint venture between the German Rheinmetall AG and the Chinese HASCO showcased its full range of production technologies and casting applications at Euroguss 2022, with a special emphasis on sophisticated aluminum cast parts for e-mobility and modern lightweight structural parts.
Gravity Die Casting Market Report - Table of Contents
1. INTRODUCTION
- 1.1 Study Assumptions
- 1.2 Scope of the Study
2. RESEARCH METHODOLOGY
3. EXECUTIVE SUMMARY
4. MARKET DYNAMICS
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4.1 Market Drivers
- 4.1.1 Growth of the Automotive Industry to Drive Demand in the Gravity Die Casting Market
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4.2 Market Restraints
- 4.2.1 High Processing Cost May Hamper Market Expansion
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4.3 Industry Attractiveness - Porter's Five Force Analysis
- 4.3.1 Threat of New Entrants
- 4.3.2 Bargaining Power of Buyers/Consumers
- 4.3.3 Bargaining Power of Suppliers
- 4.3.4 Threat of Substitute Products
- 4.3.5 Intensity of Competitive Rivalry
5. MARKET SEGMENTATION
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5.1 Application
- 5.1.1 Automotive
- 5.1.2 Electrical and Electronics
- 5.1.3 Industrial Applications
- 5.1.4 Other Appplications
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5.2 Raw Material
- 5.2.1 Aluminum
- 5.2.2 Zinc
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5.3 Geography
- 5.3.1 North America
- 5.3.1.1 United States
- 5.3.1.2 Canada
- 5.3.1.3 Rest of North America
- 5.3.2 Europe
- 5.3.2.1 Germany
- 5.3.2.2 United Kingdom
- 5.3.2.3 France
- 5.3.2.4 Italy
- 5.3.2.5 Germany
- 5.3.2.6 Rest of Europe
- 5.3.3 Asia Pacific
- 5.3.3.1 China
- 5.3.3.2 Japan
- 5.3.3.3 India
- 5.3.3.4 Australia
- 5.3.3.5 South Korea
- 5.3.3.6 Rest of Asia-Pacific
- 5.3.4 Rest of the World
- 5.3.4.1 South America
- 5.3.4.2 Middle East & Africa
6. COMPETITIVE LANDSCAPE
- 6.1 Vendor Market Share
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6.2 Company Profiles
- 6.2.1 Rockman Industries
- 6.2.2 Endurance Group
- 6.2.3 Minda Corporation
- 6.2.4 Hitachi Metals
- 6.2.5 Georg Fischer Limited
- 6.2.6 MAN Group (Alucast
- 6.2.7 Zollern GmbH
- 6.2.8 Harrison Castings
- 6.2.9 Esko Die Casting
- 6.2.10 CIE Automotive
- *List Not Exhaustive
7. MARKET OPPORTUNITIES AND FUTURE TRENDS
- 7.1 Growing Adoption of Electric Vehicles
Gravity Die Casting Industry Segmentation
Gravity die casting is a method of producing high-quality, precise components out of nonferrous metals such as aluminum, zinc, and copper-based alloys. Pouring molten metal into a reusable metal die or mold, commonly made of steel or cast iron, is the procedure.
The global gravity die-casting market has been segmented by Application, Raw Material, and Geography. By Application, the market is segmented by, Automotive, Electrical and Electronics, Industrial Applications, and Other Applications. By Raw Material, the market is segmented by, Aluminum and Zinc. By Geography, the market is segmented by, North America, Europe, Asia-Pacific, South America and Middle-East and Africa. The report offers market size and forecasts for the market studied in value (USD) for all the above segments.
| Application | Automotive | |
| Electrical and Electronics | ||
| Industrial Applications | ||
| Other Appplications | ||
| Raw Material | Aluminum | |
| Zinc | ||
| Geography | North America | United States |
| Canada | ||
| Rest of North America | ||
| Geography | Europe | Germany |
| United Kingdom | ||
| France | ||
| Italy | ||
| Germany | ||
| Rest of Europe | ||
| Geography | Asia Pacific | China |
| Japan | ||
| India | ||
| Australia | ||
| South Korea | ||
| Rest of Asia-Pacific | ||
| Geography | Rest of the World | South America |
| Middle East & Africa |
Gravity Die Casting Market Research FAQs
How big is the Gravity Die Casting Market?
The Gravity Die Casting Market size is expected to reach USD 25.43 billion in 2024 and grow at a CAGR of 3.79% to reach USD 30.72 billion by 2029.
What is the current Gravity Die Casting Market size?
In 2024, the Gravity Die Casting Market size is expected to reach USD 25.43 billion.
Who are the key players in Gravity Die Casting Market?
Hitachi Metals Ltd, Endurance Technologies, Georg Fischer AG, Rockman Industries and CIE Automotive are the major companies operating in the Gravity Die Casting Market.
Which is the fastest growing region in Gravity Die Casting Market?
Asia Pacific is estimated to grow at the highest CAGR over the forecast period (2024-2029).
Which region has the biggest share in Gravity Die Casting Market?
In 2024, the Asia-Pacific accounts for the largest market share in Gravity Die Casting Market.
What years does this Gravity Die Casting Market cover, and what was the market size in 2023?
In 2023, the Gravity Die Casting Market size was estimated at USD 24.47 billion. The report covers the Gravity Die Casting Market historical market size for years: 2019, 2020, 2021, 2022 and 2023. The report also forecasts the Gravity Die Casting Market size for years: 2024, 2025, 2026, 2027, 2028 and 2029.
Gravity Die Casting Industry Report
Statistics for the 2024 Gravity Die Casting market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. Gravity Die Casting analysis includes a market forecast outlook 2029 and historical overview. Get a sample of this industry analysis as a free report PDF download.
