North America Safety Systems Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)

The North America Safety Systems Market is Segmented by Safety System (Process Control Systems (PCS), Process Safety, System or Process Shutdown System (PSS), Safety Shutdown System (SSS), Fire and Gas System (FGS)), Component (Presence Sensing Safety Sensors, Programmable Safety Systems, Safety Controllers/Modules/ Relays, Safety Interlock Switches, Emergency Stop Controls, Two-Hand Safety Controls), End-User Industry (Oil & Gas, Energy & Power, Chemicals, Food & Beverage, Metals & Mining, Automotive), and Region.

North America Safety Systems Market Size

North America Safety Systems Market
Study Period 2019 - 2029
Base Year For Estimation 2023
Forecast Data Period 2024 - 2029
Historical Data Period 2019 - 2022
CAGR 7.20 %
Market Concentration Medium

Major Players

North America Safety Systems Market Major Players

*Disclaimer: Major Players sorted in no particular order

Compare market size and growth of North America Safety Systems Market with other markets in Technology, Media and Telecom Industry

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North America Safety Systems Market Analysis

The North America Safety Systems Market is expected to register a CAGR of 7.2% during the forecast period. The adoption of standards like IEC 61508 and IEC 61511 has led to increased reliance on industrial safety systems to attain mandatory risk reduction targets. The growth in the demand for programmable safety systems is also aiding the growth of the studied market in North America.

  • The food & beverage industry is expected to offer a significant boost to the studied market as the industry strives to achieve high quality, efficient, and consistent production at a low cost. It can be achieved by making food & beverage plants safer, more flexible, and more profitable by picking an integrated approach of automated safety control systems like industrial safety solutions. The safety systems aid in achieving greater operational transparency across production lines and reduce compliance costs through timely corrective actions.
  • Additionally, IIoT (Industrial Internet of Things) is creating several new opportunities for integrated industrial safety and compliance services. IIoT can obtain data from sensors that measure pressure, flow, level, temperature, and vibration and send the collected information to monitoring systems. The data is transmitted through wireless or wired networks that offer real-time analysis, alerts, and possible solutions in any emergency. By employing IIoT, companies can integrate their processes with safety systems and monitor the same in real time.
  • However, the cost of industrial safety components, installation costs, maintenance, and repair costs put a substantial burden on the organizational budget. Though large organizations can handle these expenses, it could be challenging for small and medium-sized organizations to afford robust industrial safety systems.
  • In addition, industrial safety has to comply with regulatory standards. The safety standards are regularly updated according to technological advancements and new orders, resulting in the obligation on organizations to upgrade their safety systems. Such factors are expected to impede the growth of the studied market during the forecast period.
  • The COVID-19 pandemic negatively affected the oil & gas industry, with oil prices slashing drastically. A noticeable decline in the demand for oil and gas due to various regional government restrictions in 2020 resulted in a decline in demand for industrial safety systems. Further, chemicals and energy & power industries are also among the key end users of valves. These industries also witnessed reduced demand due to the global pandemic. However, these industries quickly gained momentum in mid-2021.

North America Safety Systems Market Trends

This section covers the major market trends shaping the North America Safety Systems Market according to our research experts:

The Safety Controllers/Modules/Relays Segment is Expected to Drive the Market's Growth

  • A safety controller is used to control and automate industrial machines and equipment. Safety controllers and safety relays promote safer work environments and protect machine operators from accidents and injuries by ensuring safe stop, start, and control functions. Safety Relays are used to build safety circuits for equipment and facilities. They have a forced guided mechanism that enables detecting contact welding.
  • Safety controllers offer several benefits, like intuitive programming to save time and costs. A safety controller can reduce costs associated with wiring, testing, installation, and programming when it comes to new machines developed by OEMs.
  • Safety controllers, in most cases, can also eliminate the need and integration for multiple relays. While some safety controllers are standalone, most safety controllers can be expanded using modules to add capabilities to support various inputs and outputs.
  • The safety modules/relays/controllers are extensively employed in the oil & gas, mining, energy & power industries to prevent accidents. According to the Bureau of Economic Analysis, in 2015, the value added by this industry came to over USD 330.02 billion. By 2021, the added value from chemical product manufacturing increased to approximately USD 438.9 billion. Further, according to US Census Bureau, in 2021, the value of chemical exports from Texas amounted to USD 49.36 billion. Louisiana stood second with USD 10.31 billion worth of chemical exports. The increasing production of chemicals and related products in the region is expected to offer lucrative opportunities for the studied market growth.
  • Several regional companies are launching new products to cater to the surge in demand for industrial safety systems. For instance, in May 2022, Emerson, a global software, technology, and engineering company, announced the release of its PACSystems RSTi-EP CPE 200 programmable automation controllers (PAC). This new family of compact PACs aids original equipment manufacturers (OEM) meet customer requirements by minimizing the need for specialized software engineering talent. As per the company, the CPE 200 controllers deliver large programmable logic controller (PLC) capability in a small, cost-effective, IIoT-ready form factor, so machine manufacturers do not need to sacrifice performance for the price.
North America Safety Systems Market

The Oil & Gas Segment is Expected to Hold a Major Market Share

  • Oil and gas production technology is associated with significant hazards like vehicle collisions, struck-by/caught-in/caught-between, fires, high-pressure lines and equipment, machine hazards, etc. The oil and gas industry workers face the risk of fire and explosion due to the ignition of flammable vapors or gases. Combustible gases, like well gases, vapors, and hydrogen sulfide, can be released from trucks, wells, production equipment, or surface equipment, including shale shakers and tanks. Ignition sources can include static, electrical energy sources, open flames, lightning, cigarettes, cutting and welding tools, hot surfaces, and frictional heat. Industrial safety systems aid in minimizing the risk of such hazards.
  • For instance, a Fire and Gas System (FGS) continuously monitors for abnormal situations like a fire or explosion or toxic gas release within the plant and provides early warning & mitigation actions, thereby preventing the escalation of the incident and protecting the process or environment.
  • Further, a safety shutdown system is a prevention safety layer that takes automatic & independent action to prevent a hazardous incident from occurring and protect personnel and plant equipment against potentially serious harm.
  • North America boasts robust oil and gas production and refining activities. For instance, according to BP, the United States produced the most oil in the world in 2021, at over 16.6 million barrels of oil per day on average. Saudi Arabia and Russia followed as the second and third largest producers. Further, according to Baker Hughes, the number of operational oil and gas rigs in the US totaled 765 in July 2022, an increase from 488 rigs in July 2021.
  • Further, the oil and gas industry is facing a shift towards conducting operations in non-conventional locations. Such production environments include remote, poorly accessible, offshore/deepwater, etc. According to Baker Hughes, North America hosts the most oil and gas rigs globally. In July 2022, there were 952 land rigs in the region, with a further 19 rigs located offshore. The extensive production and processing of oil & gas in the North American region is expected to drive the growth of the studied market.
North America Safety Systems Market

North America Safety Systems Industry Overview

The North America Safety Systems Market is a moderately fragmented market, with significant players like Honeywell International Inc., Yokogawa Electric Corporation, Emerson Electric Co., ABB Ltd., etc. Several market players are launching innovative products, entering into long-term partnerships, and enhancing their manufacturing & technical capabilities to cater to the evolving needs of consumers.

  • May 2022 - Emerson launched its new emergency shutdown discrete valve controller that improves safety and uptime in hazardous applications. The new DX PST integrates seamlessly with existing valves and control systems, giving operators access to critical valve data, trends, and diagnostics that can be used to predict and schedule maintenance. As claimed by the company, DX PST's partial stroke test ensures the system's reliable function without shutting down the process.
  • November 2021 - Compressor Controls LLC (CCC) and Yokogawa Electric Corporation announced that they had concluded a commercial agreement to sell a jointly developed solution, CCC Inside for Yokogawa CENTUM VP, that integrates Yokogawa's process control technology and CCC's turbomachinery control technology.

North America Safety Systems Market Leaders

  1. Honeywell International Inc.

  2. Mitsubishi Electric Corporation

  3. Emerson Electric Co.

  4. Yokogawa Electric Corporation

  5. Siemens AG

*Disclaimer: Major Players sorted in no particular order

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North America Safety Systems Market News

  • June 2022 - Mitsubishi Electric Corporation's U.S. subsidiary Mitsubishi Electric Power Products, Inc. (MEPPI), received a contract from Holtec International (Holtec) to expedite the design engineering of safety instrumentation and control systems (I&C) for Holtec's SMR-160 small modular reactor, an advanced small reactor with efficient safety and reliability levels, featuring a natural cooling ability in case of any accidents.
  • December 2021 - Honeywell announced its agreement to acquire privately held US Digital Designs, Inc., a Tempe, Ariz.-based company, for a purchase of approximately 14X EBITDA in an all-cash transaction. The company delivers alerting and dispatch communications solutions, which enhance first responders' efficacy and enable faster emergency response times. The acquisition would be integrated into Honeywell's Fire and Connected Life Safety systems business and would expand the company's line of solutions for public safety communications, providing first responders with enhanced situational awareness of building emergencies and improved life safety.

North America Safety Systems Market Report - Table of Contents

1. INTRODUCTION

  • 1.1 Study Assumptions and Market Definition
  • 1.2 Scope of the Study

2. RESEARCH METHODOLOGY

3. EXECUTIVE SUMMARY

4. MARKET INSIGHTS

  • 4.1 Market Overview
  • 4.2 Value Chain Analysis
  • 4.3 Industry Attractiveness - Porter's Five Forces Analysis
    • 4.3.1 Threat of New Entrants
    • 4.3.2 Bargaining Power of Buyers
    • 4.3.3 Bargaining Power of Suppliers
    • 4.3.4 Threat of Substitute Products
    • 4.3.5 Intensity of Competitive Rivalry
  • 4.4 Impact of COVID-19 on the Market

5. MARKET DYNAMICS

  • 5.1 Market Drivers
    • 5.1.1 High Demand for Reliable Safety Systems to Ensure the Protection of People and Property
    • 5.1.2 Strict mandates for safety regulations
  • 5.2 Market Restraints
    • 5.2.1 High investments required for automation and installing industrial safety systems
  • 5.3 Market Opportunities
    • 5.3.1 Increasing Usage of Industrial Internet of Things (IIoT)

6. MARKET SEGMENTATION

  • 6.1 By Safety System
    • 6.1.1 Process Control Systems (PCS)
    • 6.1.2 Process Safety System or Process Shutdown System (PSS)
    • 6.1.3 Safety Shutdown System (SSS)
    • 6.1.4 Fire and Gas System (FGS)
    • 6.1.5 Others (emergency depressurization (EDP) systems, Pressure safety valves, Turbomachinery Control System )
  • 6.2 By Component
    • 6.2.1 Presence Sensing Safety Sensors
    • 6.2.2 Programmable Safety Systems
    • 6.2.3 Safety Controllers/Modules/ Relays
    • 6.2.4 Safety Interlock Switches
    • 6.2.5 Emergency Stop Controls
    • 6.2.6 Two-Hand Safety Controls
    • 6.2.7 Others
  • 6.3 By End-User Industry
    • 6.3.1 Oil & Gas
    • 6.3.2 Energy & Power
    • 6.3.3 Chemicals
    • 6.3.4 Food & Beverage
    • 6.3.5 Metals & Mining
    • 6.3.6 Automotive
    • 6.3.7 Others (Healthcare & Pharmaceuticals, Aerospace & Defense, etc.)
  • 6.4 By Region
    • 6.4.1 United States
    • 6.4.2 Canada

7. COMPETITIVE LANDSCAPE

  • 7.1 Company Profiles
    • 7.1.1 Schneider Electric SE
    • 7.1.2 Honeywell International Inc.
    • 7.1.3 ABB Ltd.
    • 7.1.4 Rockwell Automation, Inc.
    • 7.1.5 Siemens AG
    • 7.1.6 Yokogawa Electric Corporation
    • 7.1.7 Baker Hughes Company
    • 7.1.8 Omron Corporation
    • 7.1.9 Emerson Electric Co.
    • 7.1.10 Mitsubishi Electric Corporation
    • 7.1.11 Johnson Controls
  • *List Not Exhaustive

8. INVESTMENT ANALYSIS

9. FUTURE OF THE MARKET

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North America Safety Systems Industry Segmentation

The North America Safety Systems Market is Segmented by Safety System (Process Control Systems (PCS), Process Safety, System or Process Shutdown System (PSS), Safety Shutdown System (SSS), Fire and Gas System (FGS)), Component (Presence Sensing Safety Sensors, Programmable Safety Systems, Safety Controllers/Modules/ Relays, Safety Interlock Switches, Emergency Stop Controls, Two-Hand Safety Controls), End-User Industry (Oil & Gas, Energy & Power, Chemicals, Food & Beverage, Metals & Mining, Automotive), and Region.

By Safety System Process Control Systems (PCS)
Process Safety System or Process Shutdown System (PSS)
Safety Shutdown System (SSS)
Fire and Gas System (FGS)
Others (emergency depressurization (EDP) systems, Pressure safety valves, Turbomachinery Control System )
By Component Presence Sensing Safety Sensors
Programmable Safety Systems
Safety Controllers/Modules/ Relays
Safety Interlock Switches
Emergency Stop Controls
Two-Hand Safety Controls
Others
By End-User Industry Oil & Gas
Energy & Power
Chemicals
Food & Beverage
Metals & Mining
Automotive
Others (Healthcare & Pharmaceuticals, Aerospace & Defense, etc.)
By Region United States
Canada
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North America Safety Systems Market Research FAQs

The North America Safety Systems Market is projected to register a CAGR of 7.20% during the forecast period (2024-2029)

Honeywell International Inc., Mitsubishi Electric Corporation, Emerson Electric Co., Yokogawa Electric Corporation and Siemens AG are the major companies operating in the North America Safety Systems Market.

The report covers the North America Safety Systems Market historical market size for years: 2019, 2020, 2021, 2022 and 2023. The report also forecasts the North America Safety Systems Market size for years: 2024, 2025, 2026, 2027, 2028 and 2029.

North America Safety Systems Industry Report

Statistics for the 2024 North America Safety Systems market share, size and revenue growth rate, created by Mordor Intelligence™ Industry Reports. North America Safety Systems analysis includes a market forecast outlook to 2029 and historical overview. Get a sample of this industry analysis as a free report PDF download.

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North America Safety Systems Market Size & Share Analysis - Growth Trends & Forecasts (2024 - 2029)